Automated STB breakout station

The STB automated breakout station breaks up the sheets or downstream cuts of incised float or ornamental glass with high edge quality in precise synchronisation with the cycle, thus ensuring a continuous flow of glass on the cutting line. In conjunction with the breakout controller, material-friendly counterforce bars or suction fixation are used to achieve professional positioning, which is essential for optimal breakout action. To satisfy the highest standards, the STB breakout station is also available with electric motor drive technology. Precise, controlled motion leads to faster cycles while delivering the same high quality.

STB automatic breakout station for float glass

X/Y/Z glass-breakouts in a line

For even more automation and fully automated handling when breaking out glass, you can combine several breakout stations using corner transfers or a strip rotation station. Depending on the line layout, X/Y and Z cuts are broken out without an operator. The breakout display and optional HEGLA-HANIC Cockpit provide information on processing progress, the planned parking position or remaining manual breaks.

Features

  • Automatic breakout station for float glass and ornamental glass
  • High edge quality, thanks to automated, precisely coordinated processes
  • Special, non-destructive counterforce bar or a positioning suction device for professional positioning
  • Blow-out device for removing very small residues
  • Even higher edge quality and controlled motion with optional breakout bar drives with electric motors
  • Can be configured as an X-only breakout station or with additional breakout stations as an X/Y/Z breakout solution
  • Can be fully networked and automated with HEGLA cutting systems
  • Optional with moving counterforce bar for breaking out head and tail trim or trim cuts

Functional description

The feeding table positions the glass sheet or pane that needs to be broken out exactly above the breakout bar using sensor recognition. The counterforce bars or – for thinner pieces of glass, the suction device – hold the glass in place; the glass is then separated by the breakout bar. The panes are transported out of the station immediately. Depending on the optional equipment, any remaining residue can be moved into a shard container below the STB using a folding frame or similar tool.

To avoid surface damage and maintain consistently high quality, a blow-off device removes any residue from the breakout bar once the breakout process is complete.

As an option, the STB II static breakout station can be equipped with a moving counterforce bar that can be used to break out the head or tail trim.

Cem Kara Hegla Türkei Ansprechpartner
Cem Kara
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Donatas Jakutis
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Automatic breakout station - Electric motor drivesElectric motor drives
Glass thickness: up to 19 mmGlass thickness up to 19 mm
DisplayBreakout display
Shard crusherShard crusher
Telecontrol maintenanceRemote maintenance
HEGLA-Hanic CockpitHEGLA-HANIC cockpit
RAL colour of your choiceRAL colour of your choice
Automatic breakout station - Electric motor drives

Glass thickness: up to 19 mm

Display

Shard crusher

Telecontrol maintenance

HEGLA-Hanic Cockpit

RAL colour of your choice

Top-quality consulting,
planning and implementation

There’s nothing that can’t be improved. Our staff are always striving to become better and ensure “quality in everything we do”. We see ourselves as a provider of quality products. Experienced engineers, technicians and specialists guarantee consistently high quality standards. Computer-aided production planning and management, efficient materials management, economic production processes and close collaboration with qualified suppliers are the pillars of our production company. The DIN EN ISO 9001:2015 certification (initial certification: Dec. 95) for our headquarters in Beverungen, western Germany, gives our customers the assurance they need that we can provide top-quality products and have a well thought-out organisational structure.

  • We offer solutions for every part of the glassworking process
  • We treat our customers as partners
  • Development of custom solutions to suit your individual needs
  • We believe in Industry 4.0 and provide custom software solutions
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