SortJet for online production
Use the Sortjet to create a continuous flow of glass between your cutting station and your ISO fabrication or another machining station. All your glass remains on the production line throughout the entire process and is automatically sorted into dynamic Sortjet storage. At the same time, the SortJet shuttle removes the panes in the required production sequence and transfers them directly to the ISO line with the correct orientation. The automatic processes reduce the risk of damaged or missing panes. When used alongside optimisation software, the SortJet boasts exceptional efficiency and elicits further potential for an even greater scope of cost savings.
Features
- Fully automatic, continuous flow of glass between the cutting station and subsequent production steps, e.g. when connecting to an ISO line
- Fully automatic sorting of panes from the chaotic order output by the waste-optimised cutting station to the production sequence required for the subsequent production step
- Uncover additional, far-reaching scope for optimisation by decoupling individual processes with the dynamic SortJet storage system
- Additional potential for optimising waste costs by means of prefabrication and intermediate buffering of panes for staggered production runs
- The comprehensive SortJet principle provides optimised and precisely coordinated processes
- Glass quality preserved by reducing human input
- Downtime due to incorrectly positioned or missing pieces of glass is eliminated
- Networked processes for high flexibility, reliable production and transparency
- Scope to integrate one or more cutting lines and one or more machining stations/lines
- Maximum customer benefit – can be adapted to suit the individual requirements and prevailing conditions
Functional description
When the SortJet is used for online production, one or more cutting lines and one or more machining stations are directly connected so that the cuts can remain on the line throughout the entire process. Depending on the configuration, the panes, which are cut in a chaotic, waste-optimised sequence, are put together by a tilting table or swivel conveyor, then transferred to an input shuttle via a double or quadruple transfer wall. The shuttle moves in front of the designated dynamic storage compartment and transfers the pane for intermediate buffering. Dictated by the specifications of the insulating glass line, the panes are simultaneously removed from the output shuttle in the required sequence and in precise synchronisation with the cycle.
Depending on the orientation of the glass, the position of the coating side is corrected by a rotary conveyor, then the glass is transferred directly to the ISO line via a transfer wall.
Oversized panes and special pieces of glass can be integrated into the process via an optional transfer station.
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+49 52 73 905 232 reinhold.gelbenegger(at)hegla.deTechnical data
Maximum glass dimensions
To customer specification
Maximum glass thickness
To customer specification
Cycle time
To customer specification
We would love to advise you and help you with your project
Get in touchConfigurable options
Custom number of compartments
Double shuttle
Optional transfer station
RAL colour of your choice
HEGLA-HANIC Cockpit
Impressions
