SortJet for online production

Use the Sortjet to create a continuous flow of glass between your cutting station and your ISO fabrication or another machining station. All your glass remains on the production line throughout the entire process and is automatically sorted into dynamic Sortjet storage. At the same time, the SortJet shuttle removes the panes in the required production sequence and transfers them directly to the ISO line with the correct orientation. The automatic processes reduce the risk of damaged or missing panes. When used alongside optimisation software, the SortJet boasts exceptional efficiency and elicits further potential for an even greater scope of cost savings.

Erzeugen Sie einen kontinuierlichen Glasfluss vom Zuschnitt direkt auf die ISO-Linie

SortJet for online production

Use the Sortjet to create a continuous flow of glass between your cutting station and your ISO fabrication or another machining station. All your glass remains on the production line throughout the entire process and is automatically sorted into dynamic Sortjet storage. At the same time, the SortJet shuttle removes the panes in the required production sequence and transfers them directly to the ISO line with the correct orientation. The automatic processes reduce the risk of damaged or missing panes. When used alongside optimisation software, the SortJet boasts exceptional efficiency and elicits further potential for an even greater scope of cost savings.

Features

  • Fully automatic, continuous flow of glass between the cutting station and subsequent production steps, e.g. when connecting to an ISO line
  • Fully automatic sorting of panes from the chaotic order output by the waste-optimised cutting station to the production sequence required for the subsequent production step
  • Uncover additional, far-reaching scope for optimisation by decoupling individual processes with the dynamic SortJet storage system
  • Additional potential for optimising waste costs by means of prefabrication and intermediate buffering of panes for staggered production runs
  • The comprehensive SortJet principle provides optimised and precisely coordinated processes
  • Glass quality preserved by reducing human input
  • Downtime due to incorrectly positioned or missing pieces of glass is eliminated
  • Networked processes for high flexibility, reliable production and transparency
  • Scope to integrate one or more cutting lines and one or more machining stations/lines
  • Maximum customer benefit – can be adapted to suit the individual requirements and prevailing conditions

Functional description

When the SortJet is used for online production, one or more cutting lines and one or more machining stations are directly connected so that the cuts can remain on the line throughout the entire process. Depending on the configuration, the panes, which are cut in a chaotic, waste-optimised sequence, are put together by a tilting table or swivel conveyor, then transferred to an input shuttle via a double or quadruple transfer wall. The shuttle moves in front of the designated dynamic storage compartment and transfers the pane for intermediate buffering. Dictated by the specifications of the insulating glass line, the panes are simultaneously removed from the output shuttle in the required sequence and in precise synchronisation with the cycle.

Depending on the orientation of the glass, the position of the coating side is corrected by a rotary conveyor, then the glass is transferred directly to the ISO line via a transfer wall.

Oversized panes and special pieces of glass can be integrated into the process via an optional transfer station.

 

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Configurable options

Custom number of compartments
Double shuttle
Optional transfer station
Remote maintenance
RAL colour of your choice
HEGLA-HANIC Cockpit

Top-quality consulting,
planning and implementation

There’s nothing that can’t be improved. Our staff are always striving to become better and ensure “quality in everything we do”. We see ourselves as a provider of quality products. Experienced engineers, technicians and specialists guarantee consistently high quality standards. Computer-aided production planning and management, efficient materials management, economic production processes and close collaboration with qualified suppliers are the pillars of our production company. The DIN EN ISO 9001:2015 certification (initial certification: Dec. 95) for our headquarters in Beverungen, western Germany, gives our customers the assurance they need that we can provide top-quality products and have a well thought-out organisational structure.

  • We offer solutions for every part of the glassworking process
  • We treat our customers as partners
  • Development of custom solutions to suit your individual needs
  • We believe in Industry 4.0 and provide custom software solutions
Impressions
Vollautomatische Sortierung der Scheiben aus der chaotischen Reihenfolge des Zuschnitts in die benötigte Abfolge der ISO-Fertigung
Von der chaotisch-verschnittoptimierten Reihenfolge in die benötigte Reihenfolge der ISO-Fertigung
Erzeugen Sie einen kontinuierlichen Glasfluss zwischen dem Zuschnitt und den nachfolgenden Bearbeitungsstationen
SortJet zur Online-Produktion mit 90 Grad-Förderer zur individuellen Anpassung an die räumlichen Gegebenheiten
Movie SortJet - Erzielen sie einen kontinuierlichen Materialfluss...
	SortJet zur Online-Produktion: Das Glas verbleibt während der gesamten Bearbeitung auf der Linie. Manuelles Handling ist nicht erforderlich oder deutlich reduziert.
	SortJet zur Online-Produktion mit Input- und Output-Shuttle
	Kundenindividuell kann der SortJet zur Online-Produktion an fast alle Räumlichkeiten angepasst werden. Hier zu sehen die Hubwand, die einen Durchgang ermöglicht.
Das Shuttle des SortJet kann jede VSG- poder Floatscheibe taktgenau bereitstellen
Die Zahl der Speicherfächer kann beim SortJet zur Online-Produktion individuell konfiguriert werden
Movie Glasveredelung und -zuschnitt von HEGLA