Remnant handling with the LSG ReMaster

The ReMaster automatic offcut storage system gives even smaller LSG offcuts a second chance, thus helping you save on time and materials, maintain the quality of your glass and protect the environment. As soon as a reusable subplate is created, it is stored in the interim storage system above the cutting table to save space until it can be reused to save on waste. On command from the cutting system, the optimisation system or the production control system, the laminated glass is then fed back onto the cutting table without any manual handling and with almost zero disruption to the ongoing processes.

Automatisches Restblatt-Handling mit dem ReMaster

Features

  • Automatic offcut handling for reusable offcuts, subplates and sheets of laminated glass (panes ejected, sent to interim storage then fed back in)
  • Horizontal interim pane storage (LSG/float glass) to save space
  • Lifting and conveyor unit integrated in feeding table position to save space
  • Improved waste optimisation options thanks to efficient, system-controlled offcut handling
  • Special, gentle grippers protect the surface of the glass during picking and placing
  • Automated handling protects the glass and eliminates the time wasted searching for offcuts
  • Glass type and dimensions saved in the glass storage management system
  • Open interface for optimisation software
  • Flexible, optimised integration of offcut sheets and subplates into production planning
  • Storage system issues warnings when storage time exceeded, e.g. for coated glass types
  • Suitable for full integration into HEGLA cutting lines

Functional description

The ReMaster’s dynamic offcut storage system is positioned in the unused space above the LSG cutting system, with the lifting platform placed in the feeding table position and integrated into it.

As soon as the cutting system has cut the last subplate off the glass sheet, the reusable offcut is moved backwards onto the lifting platform. The pane is lifted up in front of a compartment, where it is then placed by the gentle grippers.

When an opportunity then arises to make use of a pane in the ReMaster, it is pulled onto the lifting platform by the grippers and conveyor belts, lowered and fed onto the cutting table with a short process time.

Kontakt Steve Goble England
Steve Goble


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Do you have any questions or require further information on this subject?

+ 44 (0) 19 08 / 26 19 33 steven.goble@hegla.co.uk
Contact Naomichi Haizuka Japan
Naomichi Haizuka


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+90 (533) 749 1458 naomichi.haizuka@correns.co.jp
Contact Donatas Jakutis Litauen
Donatas Jakutis


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+370 650 11376 donatas.jakutis@glastech.lt
Representative Marcel Dagher MENA
Marcel Dagher


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+971505200516 marcel.dagher@hiet-me.com
Contact Fabio Zucal Italy
Fabio Zucal


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+ 39 334 59 56 212 zucal.hegla@vodafone.it
Contact Alois Kattner Austria
Alois Kattner


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+ 43 (0) 27 23 82 70 office@glasmak.at
Kontakt Fabio Zucal Italien
Doreen Zucal


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+39 333 3565 003 zucal.hegla@bluewin.ch
Hegla Partnet Indien Naresh Kumar
Naresh Kumar


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+91 (0) 80 56 13 31 13 naresh.kumar@hegla.in
Kontakt Qin Wang China
Qin Wang


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+86 571 8588 9539 qin.wang@dtmthz.cn
Cem Kara Hegla Türkei Ansprechpartner
Cem Kara


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+90 (216) 577 0603 +90 (533) 749 1458 cem@ikatek.com.tr
Contact Ghassan Nassar Egypt
Ghassan Nassar


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+20 22 263 02 14 +20 100 10 8 22 55 polychem.egypt@tedata.net.eg
Kontakt USA
HEGLA Corp.


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+1 404 763 9700 info@heglaus.com
Contact Eero Jalkanen
Eero Jalkanen


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+03 58 44 21 00 76 7 eero.jalkanen@treglas.com
Hegla Spanien Ansprechpartner Rolf Meyer
Rolf Meyer


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+34 93 30 10 52 5 rolf.meyer@rmeyersl.com
Kontakt France
Daniel Kolopp


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+ 33 (0) 3 88 / 91 01 01 daniel.kolopp@heglafrance.com
Reinhold Gelbenegger, HEGLA
Reinhold Gelbenegger


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+49 (0) 5273 / 905-232 reinhold.gelbenegger@hegla.de
Contact Marat Z. Khoussainov Russia
Marat Z. Khoussainov


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+ 7 977 714 99 13 hegla.rus@gmail.com

Configurable options

HEGLA ReMasterCustom number of compartments
HEGLA ReMaster Configurable compartment height
double storageTwin storage areas
RAL colour of your choiceRAL colour of your choice
HEGLA-Hanic CockpitHEGLA-HANIC Cockpit
HEGLA ReMaster
HEGLA ReMaster
HEGLA VSG ReMaster - multiple use

double storage
Telecontrol maintenance

RAL colour of your choice
HEGLA-Hanic Cockpit

Top-quality consulting,
planning and implementation

There’s nothing that can’t be improved. Our staff are always striving to become better and ensure “quality in everything we do”. We see ourselves as a provider of quality products. Experienced engineers, technicians and specialists guarantee consistently high quality standards. Computer-aided production planning and management, efficient materials management, economic production processes and close collaboration with qualified suppliers are the pillars of our production company. The DIN EN ISO 9001:2015 certification (initial certification: Dec. 95) for our headquarters in Beverungen, western Germany, gives our customers the assurance they need that we can provide top-quality products and have a well thought-out organisational structure.

  • We offer solutions for every part of the glassworking process
  • We treat our customers as partners
  • Development of custom solutions to suit your individual needs
  • We believe in Industry 4.0 and provide custom software solutions
In pictures
Im Mittelpunkt jeder Glasstec steht auch das Restblatthandlingsystem ReMaster
ReMaster mit Mehrfachbelegung für bis zu drei Scheiben pro Fach
VSG-ReMaster zur Verschnittoptimierung
VSG-ReMaster platzsparend über der Schneidlinie
Movie Glasveredelung HEGLA
Restblatthandling mit dem VSG-ReMaster von HEGLA
VSG-ReMaster - Das Glas wird im Zugriff der Schneidanlage zwischengelagert
ReMaster platzsparend im ungenutzten Raum über der ProLam
Restblatthandling im Zusammenspiel mit der ProLam kombi
Die ReMaster-Hubbühne ist platzsparend in den Zuführtisch integriert