Dynamic offcut handling with the Float ReMaster

Coated, uncoated, thick or thin – even small, reusable subplate offcuts will automatically find a home in the ReMaster, where they can be stored for later use. As soon as a pane can be reused to save on waste, it is fed back into the cutting system in time with the cycle, causing almost zero disruption to the ongoing processes. This saves on valuable resources while also reducing the amount of time-consuming handling required. It even protects the environment, helps you to maintain the quality of your glass and reduces your waste costs even further.

Restblatthandling für Floatglas mit dem Tandem-ReMaster

Dynamic offcut handling with the Float ReMaster

Coated, uncoated, thick or thin – even small, reusable subplate offcuts will automatically find a home in the ReMaster, where they can be stored for later use. As soon as a pane can be reused to save on waste, it is fed back into the cutting system in time with the cycle, causing almost zero disruption to the ongoing processes. This saves on valuable resources while also reducing the amount of time-consuming handling required. It even protects the environment, helps you to maintain the quality of your glass and reduces your waste costs even further.

Features

  • Automatic offcut handling for reusable offcuts, subplates and sheets of float glass (panes ejected, sent to interim storage then fed back in)
  • Horizontal interim pane storage (float glass) to save space
  • Lifting and conveyor unit integrated into buffer belt conveyor downstream of cutting system to save space
  • Improved waste optimisation options thanks to efficient, system-controlled offcut handling
  • Special, gentle grippers protect the surface of the glass during picking and placing
  • Automated handling protects the glass and eliminates the time wasted searching for offcuts
  • Glass type and dimensions saved in the glass storage management system
  • Open interface for optimisation software
  • Flexible, optimised integration of offcut sheets and subplates into production planning
  • Storage system issues warnings when storage time exceeded, e.g. for coated glass types
  • Suitable for full integration into HEGLA cutting lines

Functional description

The ReMaster’s dynamic offcut storage system is positioned in the unused space above the float glass cutting system, with the lifting platform placed in the buffer belt table position between the cutting table and the breakout station and integrated into it.

As soon as the breakout system has broken the last subplate for the job, the leftover sheet is moved backwards onto the lifting platform. The pane is lifted up in front of a compartment, where it is then placed by the gentle grippers.

When an opportunity then arises to make use of one of the panes in the ReMaster, it is pulled onto the lifting platform by the grippers and conveyor belts, lowered and fed onto the cutting table with a short process time.

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Configurable options

Custom number of compartments
Configurable compartment height
Tandem-ReMaster
Multi-pane compartments
Twin storage areas
Remote maintenance
RAL colour of your choice
Cockpit HEGLA-HANIC

Top-quality consulting,
planning and implementation

There’s nothing that can’t be improved. Our staff are always striving to become better and ensure “quality in everything we do”. We see ourselves as a provider of quality products. Experienced engineers, technicians and specialists guarantee consistently high quality standards. Computer-aided production planning and management, efficient materials management, economic production processes and close collaboration with qualified suppliers are the pillars of our production company. The DIN EN ISO 9001:2015 certification (initial certification: Dec. 95) for our headquarters in Beverungen, western Germany, gives our customers the assurance they need that we can provide top-quality products and have a well thought-out organisational structure.

  • We offer solutions for every part of the glassworking process
  • We treat our customers as partners
  • Development of custom solutions to suit your individual needs
  • We believe in Industry 4.0 and provide custom software solutions
In pictures
Tandem ReMaster - Restblatthandling für Floatglas
Im Mittelpunkt jeder Glasstec steht auch das Restblatthandlingsystem ReMaster
ReMaster mit Tandem-Ausstattung für noch höhere Performance
HEGLA Float ReMaster
ReMaster für Float-Restplattenhandling
Movie Glasveredelung HEGLA
Restblatthandling mit dem ReMaster
Tandemhubbühne vom ReMaster
ReMaster platzsparend über der Schneidlinie platziert
Tandem-ReMaster mit Brechstation
ReMaster für Float und VSG