Dynamic remnant handling with the Float ReMaster

Coated, uncoated, thick or thin – even small, reusable remnants will automatically find a home in the ReMaster, where they can be stored for later use. As soon as a pane can be reused to save on waste, it is fed back into the cutting system in time with the cycle, causing almost zero disruption to the ongoing processes. This saves on valuable resources while also reducing the amount of time-consuming handling required. It even protects the environment, helps you to maintain the quality of your glass and reduces your waste costs even further.

Offcut handling for float glass with the Tandem ReMaster

Features

  • Automatic remnant handling for reusable remnants, subplates and sheets of float glass (panes ejected, sent to interim storage then fed back in)
  • Horizontal interim remnant storage (float glass) to save space
  • Lifting and conveyor unit integrated into buffer belt conveyor downstream of cutting system to save space
  • Improved waste optimisation options thanks to efficient, system-controlled remnant handling
  • Special, gentle grippers protect the surface of the glass during picking and placing
  • Automated handling protects the glass and eliminates the time wasted searching for remnants
  • Glass type and dimensions saved in the glass storage management system
  • Open interface for optimisation software
  • Flexible, optimised integration of remnant sheets and subplates into production planning
  • Storage system issues warnings when storage time exceeded, e.g. for coated glass types
  • Suitable for full integration into HEGLA cutting lines

Functional description

The ReMaster’s dynamic remnant storage system is positioned in the unused space above the float glass cutting system, with the lifting platform placed in the buffer belt table position between the cutting table and the breakout station and integrated into it.

As soon as the breakout system has broken the last subplate for the job, the leftover remnant is moved backwards onto the lifting platform. The pane is lifted up in front of a compartment, where it is then placed by the gentle grippers.

When an opportunity then arises to make use of one of the remnants in the ReMaster, it is pulled onto the lifting platform by the grippers and conveyor belts, lowered and fed onto the cutting table with a short process time.

Cem Kara Hegla Türkei Ansprechpartner
Cem Kara
Vertrieb


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+90 (216) 577 0603 +90 (533) 749 1458 cem@ikatek.com.tr
Kontakt France
Daniel Kolopp
Vertrieb | Managing Director and Sales Operations Manager


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+ 33 (0) 3 88 / 91 01 01 daniel.kolopp@heglafrance.com
Contact Donatas Jakutis Litauen
Donatas Jakutis
Vertrieb | Director


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+370 650 11376 donatas.jakutis@glastech.lt
Contact Fabio Zucal Italy
Doreen Zucal
Vertrieb


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+ 39 334 59 56 212 zucal.hegla@vodafone.it
Contact Eero Jalkanen
Eero Jalkanen
Vertrieb | Treglas Ltd Oy


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+03 58 44 21 00 76 7 eero.jalkanen@treglas.com
Contact Fabio Zucal Italy
Fabio Zucal
Vertrieb


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+ 39 334 59 56 212 zucal.hegla@vodafone.it
Contact Ghassan Nassar Egypt
Ghassan Nassar
Vertrieb | Polychem


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Kontakt Greg Smith England
Greg Smith
Vertrieb | Managing Director


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+ 44 330 124 5759 greg.smith@hegla.co.uk
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HEGLA Corp.
Vertrieb


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+1 404 763 9700 info@heglaus.com
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Kenji Usami
Vertrieb | Correns Corporation


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Kwan Hoong Mak - HEGLA-TaiFin
Kwan Hoong Mak
Vertrieb


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Marat Z. Khoussainov
Vertrieb | Director


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+ 7 977 714 99 13 marat.khusainov@hegla.de
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Marcel Dagher
Vertrieb


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+971505200516 marcel.dagher@hegla.de
Hegla Partnet Indien Naresh Kumar
Naresh Kumar
Vertrieb


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Qin Wang
Vertrieb | Oufeng Trading


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Reinhold Gelbenegger - Contacts HEGLA
Reinhold Gelbenegger
Vertrieb | Area Manager


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+49 (0) 5273 / 905-232 reinhold.gelbenegger@hegla.de
Hegla Spanien Ansprechpartner Rolf Meyer
Rolf Meyer
Vertrieb | R. Meyer, S.L


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+34 93 30 10 52 5 rolf.meyer@rmeyersl.com
Toni Georgievski HEGLA
Toni Georgievski
Vertrieb | Area Manager


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Configurable options

HEGLA ReMasterCustom number of compartments
HEGLA ReMaster Configurable compartment height
Float ReMasterTandem-ReMaster
double storageTwin storage areas
RAL colour of your choiceRAL colour of your choice
HEGLA-Hanic CockpitCockpit HEGLA-HANIC
HEGLA ReMaster
HEGLA ReMaster
Float ReMaster
HEGLA VSG ReMaster - multiple use

double storage
Telecontrol maintenance

RAL colour of your choice
HEGLA-Hanic Cockpit

Top-quality consulting,
planning and implementation

There’s nothing that can’t be improved. Our staff are always striving to become better and ensure “quality in everything we do”. We see ourselves as a provider of quality products. Experienced engineers, technicians and specialists guarantee consistently high quality standards. Computer-aided production planning and management, efficient materials management, economic production processes and close collaboration with qualified suppliers are the pillars of our production company. The DIN EN ISO 9001:2015 certification (initial certification: Dec. 95) for our headquarters in Beverungen, western Germany, gives our customers the assurance they need that we can provide top-quality products and have a well thought-out organisational structure.

  • We offer solutions for every part of the glassworking process
  • We treat our customers as partners
  • Development of custom solutions to suit your individual needs
  • We believe in Industry 4.0 and provide custom software solutions
In pictures
Tandem ReMaster Video
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Tandem ReMaster – Offcut handling for float glass
The ReMaster offcut handling system is at the heart of every Glasstec
ReMaster with tandem setup for even higher performance
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ReMaster for handling float glass offcuts
Offcut handling with the ReMaster
ReMaster tandem lifting platform
ReMaster positioned above cutting line to save space
Tandem ReMaster with breakout station
ReMaster for float glass and LSG
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