Gantry loading system
The PBK automatic gantry loading system continuously supplies one or more cutting lines with the panes from the glass warehouse in precise synchronisation with the cycle. Depending on the configuration, the compact suction cup frame accesses A/L racks, automatic compact storage system or internal loading racks (optional). High levels of safety and glass quality are guaranteed by HEGLA’s established removal process, in which the glass sheet is peeled off the bottom of the stack before being lifted. The optional automatic stacking system offers even greater convenience and productivity, using stand-by times to transfer the raw glass automatically from internal loading racks or other storage systems to the warehouse.
Features
- Fully automated glass loading system for one or more cutting lines
- Peeling technology works from below for fast and safe glass removal that protects the material
- Designed for a wide variety of types and large stock quantities
- Flexible glass removal from A/L/internal loader racks, compact storage systems and the Rapidstore, depending on equipment
- Suction cup frame with three, five or seven self-activating suction cups, depending on glass size
- Swivelling suction cup frame for combing or frontal depositing of the glass sheet Suction frame inclination and stroke set automatically
- Fully networked and automatable with HEGLA cutting systems and automatic compact storage systems
- Can be integrated into and adapted to suit many storage and cutting systems
- Designed for loading on crane rails, as semi or full gantry
Functional description
In order to ensure a continuous flow of materials, the necessary glass is requested by either the cutting system, the production control system or a manual command issued by the operator, depending on the configuration and automation. The gantry loading unit and its suction cup frame then move to the storage space in question. The suction cups latch onto the pane and, using HEGLA’s established peeling technique for surface protection and safe glass removal, separate it slightly from the underside of the subsequent sheets. The pane is then lifted, transported through the warehouse and, in precise synchronisation with the cycle, transferred to a tilting support table with a connection to the cutting system. The glass can be deposited either by setting it down from above or using “combing” to protect coated panes, i.e. by lowering the suction frame into the table with the coating side facing upwards.
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+81 (0)3 5114 0852 kenji.usami@correns.co.jp
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+ 44 330 124 5759 greg.smith@hegla.co.uk
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+ 39 334 59 56 212 zucal.hegla@vodafone.it
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+39 333 3565 003 zucal.hegla@bluewin.ch
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+91 (0) 80 56 13 31 13 naresh.kumar@hegla.in
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+86 138 5712 4185 qin.wang@dtmthz.cn
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+90 (216) 577 0603 +90 (533) 749 1458 cem@ikatek.com.tr
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+20 10 66 85 29 62 +20 100 10 8 22 55 polychem.egypt@tedata.net.eg
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+1 404 763 9700 info@heglaus.com
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+34 93 30 10 52 5 rolf.meyer@rmeyersl.com
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+ 33 (0) 3 88 / 91 01 01 daniel.kolopp@heglafrance.com
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+65 9627 4676 kh.mak@hegla.de
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+971505200516 marcel.dagher@hegla.de
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+49 (0) 5273 / 905-232 reinhold.gelbenegger@hegla.de
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+49 52 73 / 905 - 411 toni.georgievski@hegla.deTechnical details
Maximum glass dimensions
PBK 3728:
3,660 mm * 2,740 mm
PBK 5233:
5,200 mm * 3,300 mm
PBK 6133:
6,000 mm * 3,210 mm
PBK 7233:
7,200 mm * 3,210 mm
Maximum longitudinal travel speed
60 m/min
80 m/min (Plus 1 variant)
110 m/min (Plus 2 variant)
Load capacity
PBK 3728:
300 kg
PKB 5233:
600 kg
PKB 6133:
700 kg (optionally 1200 kg)
PKB 7233:
700 kg (optionally 1200 kg)
Do you have any questions or special system requirements?
We will be happy to offer our advice and assistance
Contact us
Top-quality consulting,
planning and implementation
There’s nothing that can’t be improved. Our staff are always striving to become better and ensure “quality in everything we do”. We see ourselves as a provider of quality products. Experienced engineers, technicians and specialists guarantee consistently high quality standards. Computer-aided production planning and management, efficient materials management, economic production processes and close collaboration with qualified suppliers are the pillars of our production company. The DIN EN ISO 9001:2015 certification (initial certification: Dec. 95) for our headquarters in Beverungen, western Germany, gives our customers the assurance they need that we can provide top-quality products and have a well thought-out organisational structure.
- We offer solutions for every part of the glassworking process
- We treat our customers as partners
- Development of custom solutions to suit your individual needs
- We believe in Industry 4.0 and provide custom software solutions
