ProLam LSR - greater productivity for LSG cutting

With the ProLam LSR, LSG cutting is faster than ever before. Thanks to the newly developed laser separation technology, the film can be heated up much faster than before. The overall process has also been accelerated, increasing productivity by 20 per cent or more compared to conventional cutting systems. The system’s high performance is not only reflected in its cycle time and precise cutting results – the heating process, which used to be very time-consuming when cutting laminated glass with four or eight-ply films, is now much shorter, thus increasing productivity even further.

ProLam LSR - Cutting system with laser diode heating technology

Perfect edge quality for laminated glass

Due to the precise, focussed application of heat to the film in the cut contour, the surrounding pane remains cold. This means that when the incised, broken-out glass is pulled apart, the force only affects the heated film in the cut contour. The remaining laminate is not affected. This technology systematically prevents subsequent delamination and stops the pane from developing blurring effects over time. This makes the quality of the laminate edge more impressive than ever – even for jobs with the highest of standards.

Features

  • Automated cutting system for laminated glass (positioning, scoring, breaking, separating) with time-saving laser diode heating unit
  • Focussed heating of the film in the cut contour with virtually no impact on the surrounding glass
  • Perfect edge quality, as the film and surrounding laminated glass are not affected by the heat and the pulling apart of the film
  • LSG film separated cleanly using knife separating technology
  • Automated glass transportation and positioning
  • Short cutting cycles thanks to process-oriented procedures
  • Software-optimised cutting
  • Dual cutter heads for perfectly aligned and dimensionally accurate cuts

Functional description

Loading takes place via an upstream tilting air cushion table, an automated loading system, or an AdvaLam or similar system.

The system manages the fully automated feeding and positioning of the glass. The LSG is incised on both sides and broken out without changing its position. At the same time, the film is heated up with a precise focus on the incision. Next, the panes are pulled apart to create a small gap and the film is separated using knife separation technology. Optimised and synchronous processes help ensure short cycle times.

To further optimise the cutting process, an optional film peeling device and edge decoating module can be added to extend the upstream infeed table.

More information

For more information, see our current press release.

Contact Naomichi Haizuka Japan
Kenji Usami


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+81 (0)3 5114 0852 kenji.usami@correns.co.jp
Kontakt Steve Goble England
Steve Goble


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+ 44 330 124 5759 steven.goble@hegla.co.uk
Contact Donatas Jakutis Litauen
Donatas Jakutis


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+370 650 11376 donatas.jakutis@glastech.lt
Contact Fabio Zucal Italy
Fabio Zucal


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+ 39 334 59 56 212 zucal.hegla@vodafone.it
Contact Alois Kattner Austria
Alois Kattner


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+ 43 (0) 27 23 82 70 office@glasmak.at
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Doreen Zucal


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+39 333 3565 003 zucal.hegla@bluewin.ch
Hegla Partnet Indien Naresh Kumar
Naresh Kumar


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+91 (0) 80 56 13 31 13 naresh.kumar@hegla.in
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Qin Wang


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+86 138 5712 4185 qin.wang@dtmthz.cn
Cem Kara Hegla Türkei Ansprechpartner
Cem Kara


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Ghassan Nassar


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HEGLA Corp.


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+1 404 763 9700 info@heglaus.com
Contact Eero Jalkanen
Eero Jalkanen


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+03 58 44 21 00 76 7 eero.jalkanen@treglas.com
Hegla Spanien Ansprechpartner Rolf Meyer
Rolf Meyer


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+34 93 30 10 52 5 rolf.meyer@rmeyersl.com
Kontakt France
Daniel Kolopp


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+ 33 (0) 3 88 / 91 01 01 daniel.kolopp@heglafrance.com
Kwan Hoong Mak - HEGLA-TaiFin
Kwan Hoong Mak


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Reinhold Gelbenegger, HEGLA
Reinhold Gelbenegger


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Marcel Dagher


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+971505200516 marcel.dagher@hegla.de
Contact Marat Z. Khoussainov Russia
Marat Z. Khoussainov


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+ 7 977 714 99 13 hegla.rus@gmail.com

Configurable options

Edge decoaterEdge decoater
Foil peeling deviceFilm peeling system
Traverse rotation deviceRotating beam
Remnant strip removalResidual strip removal
Glasdicke LSGGlass thickness 2x12 mm
Label printerLabelprinter
EsGuard laser markingEsGuard laser marking system
 Remote maintenance - HEGLA Maintenance and ServiceRemote maintenance
Edge decoater
Foil peeling device
Traverse rotation device
Remnant strip removal
Glasdicke LSG
Label printer
EsGuard laser marking
 Remote maintenance - HEGLA Maintenance and Service

Top-quality consulting,
planning and implementation

There’s nothing that can’t be improved. Our staff are always striving to become better and ensure “quality in everything we do”. We see ourselves as a provider of quality products. Experienced engineers, technicians and specialists guarantee consistently high quality standards. Computer-aided production planning and management, efficient materials management, economic production processes and close collaboration with qualified suppliers are the pillars of our production company. The DIN EN ISO 9001:2015 certification (initial certification: Dec. 95) for our headquarters in Beverungen, western Germany, gives our customers the assurance they need that we can provide top-quality products and have a well thought-out organisational structure.

  • We offer solutions for every part of the glassworking process
  • We treat our customers as partners
  • Development of custom solutions to suit your individual needs
  • We believe in Industry 4.0 and provide custom software solutions
Insights
ProLam LSR - video